iStockpile is truly the best solution on the market for accurate and live 3D inventory control of all types of stockpiles, adding value to a wide range of bulk material handling processes. From simple 3D material profile scanning to advanced features such as dead bulk detection, reclaim feeder control, unique material quality control and more, iStockpile is a simple and reliable step-by-step implementation solution.

 

The underlying robust and precise indurad radar technology makes iStockpile the reliable data source for material handling optimization/automation in any stockpile.

1

increase productivity up to 10%

ingo and outgo automation, no manual surveying

2

increase capacity up to 15%

understand & eliminate/reduce dead bulk zones

3

increase safety

slope angles, rat holeing, remote control, worker exposure

4

deliver up to spec

optimize blending processes to the point

SCAN STRATEGIES

Stockpile measurement can be performed using two methods, which can also be used in combination. Stockpiles managed with tripper cars, A-frame reclaimers, or similar handling equipment are outfitted with a position sensor and a 2D radar sensor. As this equipment moves, a 3D image of the stockpile is created or updated. Alternatively, for situations requiring a permanent scan or where no stockpile handling equipment is present, fixed 3D radars are installed above the bulk material to provide accurate measurements. 

YouTube

By loading the video, you agree to YouTube's privacy policy.
Learn more

Load video

DIFFERENT OPTIONS FOR YOUR STOCKPILE

EFFICIENT MATERIAL PROCESSING

The backbone of the iStockpile solution are components designed and manufactured in Germany specifically for the mining and bulk materials handling industries. Durability and longevity are the key development principles. Many customers are using solutions delivered since 2009 until today.

RADAR SENSORS

YouTube

By loading the video, you agree to YouTube's privacy policy.
Learn more

Load video

UNPRECEDENTED RESULTS IN DUSTY CONDITIONS

A-FRAME RECLAIMER

3D, cutting assistance, collision avoidance

The solution utilizes an iLDR-H linear measurement radar to measure the linear position of the A-frame reclaimer accurately. Additionally, 2D radar sensors installed on the portal measure the stockpile in 3D, enabling collision avoidance and providing cutting assistance during the process. When stacking material, the solution ensures the creation of a homogeneous pile, optimizing the distribution and arrangement of materials for improved efficiency and uniformity. 

improved reclaiming rate

continious reclaiming, avoiding avalanches

inventory information

and automatic blending functionalities

sulphur stockpile FIFO automation
2D radar sensors mounted on a tripper car

TRIPPER CAR

volumetric measurement and linear position

By combining 2D radar sensors with 1D linear measurement devices, the system generates a precise 3D surface representation of the entire stockpile. Leveraging this data, the system can automatically control the movement of trippers to ensure the creation of homogeneous piles.

tripper car automation

utlizing stockpile in the best way

3D online inventory informaton

exact representation of the stockpile in real time

FIXED SENSOR INSTALL

3D inventory information at all times

Regardless of the position of the tripper car, this option provides accurate inventory information at all times.

Sensors can be installed inside the building – for example, under walkways or on other structures. All sensors are connected via Ethernet to a central processing unit, which then makes the information available company-wide.

increase operating time

monitor material behavior & reduce unscheduled downtimes

increase Productivity

maintain optimal inventory levels

walkway installation of fixed iSDR-P sensors
3D model visualisation in webbrowser and in SCADA system

3D MODEL

advanced 3D inventory information

iStockpile offers a comprehensive 3D representation of the stockpile derived from radar data. This valuable information can be seamlessly integrated and shared with PLC and SCADA systems.

 

Moreover, the user-friendly Human-Machine Interface (HMI) provides a fully rotatable 3D image of the stockpile. Users can define specific areas, such as draw points and material qualities, and obtain essential data like volumes, maximum and minimum fill levels, and more, for these designated areas. This intuitive interface empowers users with precise insights and control over stockpile management and facilitates effective decision-making. 

3D stockpile picture & volume information

webGL based easy accessible + SCADA + PLC

customizable zones

material specific area definition, draw point automation

4D VOXEL MODEL

linking 3D stockpile with material parameters

This software feature details the 3D model into a voxel model. Each voxel can be associated with data such as stacking time, material quality, or other.

 

Taken together, this provides accurate information about where specific material is located on the stockpile, enabling informed operational decisions.

material quality information

material parameters for each voxel (typical 25 x 25 x 25 cm)

exact overview of material value

on detailed or average level

color coded material quality
material quality tracking and material distribution

5D FLOWMODEL

simulation of material flow

This software add-on leverages data from other modules to accurately calculate the quality of material on the feeders.

 

By utilizing the 3D model and the 4D Voxel software, it performs simulations of the material flow through the pile, offering valuable insights into the dynamics of material movement.

 

This feature facilitates the determination of available material quality for each feeder, forming the foundation for precise material blending. By utilizing this model, blending can be predicted and optimized, leading to improved material consistency and overall operational efficiency.

improved blending

material quality informaton on the drawpoints

significant savings

material blending to the point

GET IN CONTACT

PLEASE PROVIDE MORE INFORMATION.

*required