Revolutionize Your Reclaiming Operations with iReclaimer.

 

iReclaimer supports machine operators by providing additional sensory data. The Cutting Assistance features offer valuable assistance in daily reclaiming operations and pave the way for complete machine automation. For remote control, the radar sensors act as trustworthy eyes, ensuring continuous monitoring in all conditions, 24/7. indurad has already implemented several fully automated stockpile management and machine solutions in both Brazil and the Middle East. 

1

increase productivity

increase the reclaimer productivity to nameplate capacity

2

cost reduction

reduce cost per ton to be turned over

3

HSE

enhances pile stability, minimizes dust emissions, and prevents collisions

CLOSED CONTROL LOOP FOR RECLAIMING

We guarantee superior reclaiming performance over both manual operations and any existing automation solutions you currently utilize.

Perfect performance

- Predictive scanning ahead of time
- Active instead of re-active regulation
- Removal of cosine effect

No obstructions

- Unobstructed scan from next to bucket wheel
- Measures in front of, and behind the bucket wheel

Maintenance free

- Radar sensors are not affected by environmental influences like dust, rain, fog or snow
- No housekeeping required

iRECLAIMER FULL PROCESS VISIBILITY

Cutting Assistance manual / auto

Sustaining a stable high reclaiming rate is more intricate than it seems with large reclaiming machines. Being overly cautious will lead to significant performance losses, while excessive force may cause wear, interruptions, or breakdowns. To address this, the iReclaimer cutting assistant predicts the reclaiming rate and minimizes air-digging, thus maximizing the machine’s optimal rate over an extended period.

 

iReclaimer optimizes the manual and automatic reclaiming process.

NAMEPLATE CAPACITY

The orange bars represent data collected with the indurad system activated, while the blue bars represent data collected with the indurad system deactivated.

STEERING THE RECLAIMING PROCESS WHITHIN IT'S OPTIMAL RANGE.

CROSS SECTION CA-A

area meassurement between bucket wheel and pile

 The solution predicts the overlap between the bucket wheel and pile 2-3 seconds in advance (based on slew speed), enabling prompt adjustments to increase performance or reduce speed to prevent spillage or overload trips. 

stabilize reclaiming rate

Act instead of react to changing pile conditions

increase up-time

Reduce wear and prevent overload trips, especially after pile collapse

work more economical

Prevent material spillage by overloading your conveying route

reclaimer overlap between bucket wheel and pile

cutting height

BENCH HEIGHT CA-H

material height measurement

relative to bucket wheel

Bench height measures the height of the material relative to the bucket wheel

prevent drop of production rate

detect end of cut

initiate layer change

react to reclaimable end of layer

DISTANCE ZONES CA-D

zone-based measurement of bucket wheel section

depth with the material

2D scanning sensors measure distance from bucket wheel to material in horizontal or radial zones

measure distance to material

Positive feedback defines distance to material

measure overlap with material

Negative feedback defines overlap between bucket wheel and pile

ease of implementation

feedback in cartesian or polar coordinates allow for easy implementation

distance measurements

PROVEN IN PRACTICE

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Business Case Calculations

EXAMPLE CALCULATION FOR A
3,500 T/H BUCKET WHEEL RECLAIMER

Objective
Assumptions

RESULTS

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