Train Tracks
COUNTRY: Australia
MATERIAL: Rocks
MACHINE: Track Renewal and Laying Machine
COMPONENTS: 3x iSDR-C and 3x iDVR
DESCRIPTION
iBelt measures and keeps track of reclaimed and distributed ballast material during track renewal.
iDome
3D Inventory Control I Dead Stock Detection
3D INVENTORY DATA ANYWHERE
3D INVENTORY DATA ANYWHERE
iDome provides accurate and live 3D inventory control for all types of domes and ROM pads, adding value to a wide range of bulk material handling processes. Domes and ROM pads are critical buffer zones in bulk material handling processes and are essential for effectively connecting primary crushed ore to further process steps.
The iDome solution ensures reliable process control and automation of both the infeed and outfeed processes. It is the foundation for all future upstream and downstream automation and digitization.
The underlying robust and precise indurad radar technology makes iDome the reliable data source for material handling optimization/automation in any dome.
1
optimize inventory levels by 5-10%
accurate 3D bulk material inventory in real-time
2
reduce maintenance cost 20-30%
reduce dead bulk zones, detect ratholes, material caking, ...
3
increase safety
material position in dome, slope angles, operate remotely
iDOME
iDome is the ultimate reliable solution for volume assessment, material behavior monitoring, and level control, suitable for any type of dome.
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VOLUME MEASUREMENT
>99% precise volume mesurement
Multiple distributed radar sensors comprehensively cover the entire surface of the stockpile, or multiple bins allowing for real-time calculation of the actual volume with a refresh rate of approximately one minute for the entire stockpile.
The radar sensors generate a high-resolution image of the pile, enabling them to deliver inventory information with over 99% accuracy.
See the volume of your material at any time, including historical data. The data is available on a browser as well as on industrial interfaces.
>99% exact inventory information
inventory measurement you can trust
< 1 min update rate
always up to date, required for automation
3D SURFACE MODEL
realtime visualization of your bulk storage
Full 3D visualization to users through a web browser, utilizing the latest visualization technologies. This feature allows users to rotate, zoom, and explore the material flow and behavior effectively. Additionally, historical loop playback is available, enabling the review of past data.
The exceptional accuracy of our system provides a true-to-life view of the process and bulk material, ensuring a comprehensive and reliable understanding of operations.
true 3D scanning
visualize reality, not images
full view in any webbrowser
plant or company wide access
FEEDER & RECLAIM CONTROL
volume and material height
iDome allows for the definition of rows of feeders or individual feeders, and subsequently calculates the total amount of available material, including dead stock, and the height of the material above each feeder.
This information holds significant importance in production scheduling and helps minimize feeder wear, as it enables the maintenance of a certain material bed on top, optimizing the overall feeding process.
better production planning
provides amount of material available per feeder
wear reduction
allows maintaining material layers to protect feeders
DEAD STOCK / RATHOLE
measuring and reducing stuck / sticking material
The iDome solution enhances operational visibility by enabling operators to visually identify dead stock and material voids (holes). This proactive approach empowers operation teams to address these issues promptly, preventing them from escalating into critical production disruptions.
Furthermore, the system provides valuable process data that facilitates the synchronization of material loading and unloading operations. By optimizing this coordination, the solution mitigates material compaction and minimizes the formation of sticky material that can lead to rat holes and excessive dead stock.
This holistic approach improves overall operational efficiency by preventing potential material handling challenges and ensuring smoother, more consistent material flow.
using full capacity of stockpiles
reducing unwanted material compaction
reduce material loss
due to property changes
WARNINGS & ALARMS
set boundaries to your material
The system is equipped with the capability to define individual zones for supervision. Clients may use these to set alarms when material conditions exceed predefined limits. For instance, alarms can be triggered if the material is overfilled or underfilled.
These zones scan be conveniently set manually within the software. This flexibility ensures effective monitoring and timely alerts, safeguarding safety and operational integrity.
increased Safety
prevent fatalities and damages
consequentialc warnings
if material starts moving
PROVEN IN PRACTICE
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Customer Testimonial
A&U Energie I Belgium
Objective
- Implement 3D inventory visualization
- True volume measurement instead of height
Assumptions
- Simple installation through client (mechanical & electrical)
- Supports can be supplied
- Just connect power and fieldbus
- ATEX and dust ready
RESULTS
- Continuous measurement
- True fill level in height and percent
- Improved production planning
- Expansion ready
- Peace of mind
Wood Chips
COUNTRY: Chile
MATERIAL: Wood Chips
COMPONENTS: iSDR, iDVR, iRPU-F
DESCRIPTION
Volume-Flow measurement of wet wood chips.
Guide-Plates
COUNTRY: Netherlands
MATERIAL: Coal
MACHINE: Barge loader
COMPONENTS: 2x iLDR-C
DESCRIPTION
iBelt measures belt alignment and material freeboard on boom belt, allowing for adapting machine control (guide plate positioning) to improve productivity, and to reduce wear.
Oil Sand
COUNTRY: Canada
MATERIAL: Oil Sand / Tar Sand
COMPONENTS: 2x iLDR-C, iSDR-C, iDVR, iRPU-F
DESCRIPTION
Volumetric flow measurement and belt alignment tracking.
Extreme environmental conditions (dirt, temperature).
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Safety & Efficiency
Glencore Nickel: A vision of Safety and Precision
A dust suppression system impaires visitoin of the human operator unloading vessels at at Port of Quebec. Indurad “restores” the operator’s vision using it’s 3D radar technology.
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Cost down, revenue up
indurad is a leader in making mining and dry bulk handling or processing easier and more cost effective. Based on our radar technology we offer various solutions and also sensors with OEM interfaces such as ROS2.
