iCrusher provides unparalleled level measurement in dynamic environments like secondary and tertiary crushers. This reliable level measurement which can filter falling material and focus on the material level allows operators to sustain a choke feed.
This technology has been proven to increase fine crushing productivity while reducing maintenance.
iCrusher improves the productivity of secondary and tertiary crushers.
1D Level Sensor measures the material height in the crusher
bowl at high speed, to indicate the instantaneous material level
reduce unscheduled downtime by reduced wear
increase crusher filling, to maintain choke feed
“We have finally achieved sustained full choke feed on tertiary crusher. The hopper feed level is now being controlled by the iLDR level sensor and belt feeder logic.
Tonnage rate is estimated to be around 800 tph, up from 540 tph.
There is some minor fine tuning still remaining which will be completed over the coming weeks to improve the crusher hopper balance and bring tonnage up to OEM nameplate of 870 tph.
Many thanks to all who helped to get to this milestone. Please pass on my thanks to those in your teams who have assisted.
Now it’s time to transfer the learnings across to the remaining tertiary crushers.”
(Site realiability engineer)
P.S.: In the mean time we have reached nameplate capacity
A 1D iLDR-H radar sensor under a primary crusher measures the level of a 200 meter long ore pass in an iron ore mine in Norway. The system shows the continuous changes in the level, allowing the customer to control the crushing and conveying.
In addition, the information on ore pass volume and changes in the ore pass allows informed decisions to be made to ensure that the ore pass is not worn or blocked.
Conveyor belt flow & belt misalignment, condition monitoring & wear
Gyratory | Jaw | Crusher Vault
Tertiary
Tertiary | Cone Crusher
Apron & plate feeder 2D level and material volume
Screendeck performance and material yield measurement
Chute blockage detection and material flow monitoring
Level measurement, blockage detection and material flow monitoring
3D silo volume measurement + rathole detection monitoring
3D dome volume measurement, material tracking and feeder control
3D stockpile scanning, quality model and automation
3D stockpile scanning, quality model and automation
3D stockpile scanning, quality model and automation
Train loadout productivity increase by automation
Waggon unloader automation and material tracking
Stacker Automation, incl. 3D pile monitoring & material tracking
Material quality control and tracking, blending automation
Reclaimer automation and collision avoidance
Level9 collision avoidance for underground vehicles & personnel
Level9 collision avoidance for underground vehicles & personnel
IPCC automation and heavy machine positioning solutions
IPCC automation and heavy machine positioning solutions
Shiploader collision avoidance, 3D hatch scan and full automation
Horizontal and vertical boom CAS, 3D hatch scan and automation
Vessel detection and ship guidance system for berthing operations
Monthly payments, subscription services
Project based implementation as capital expenditure
Diverse management team driving customer success.
Cross-industry partner network for sales and service - always close to the customer.
company success story and recent developments transforming mining.
Join the Indurad family and develop your career in an exciting environment.
Learn about new developments and the shows and conferences we attend.
The core DNA of indurad. Learn more about the publicly funded RnD.
Hexagon Mining provides solutions for safer, more productive mining operations.
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